Hi! I Run CC Sten & Tradgard AB, a company that works with stone paving in Sweden, and I've been in the industry for almost 20 years. we get a lot of cold weather, and have developed good techniques to mitigate the problem with frost under pavers. If you live in a cold climate, this is definitely something to read! The first step is to dig out enough Dirt. for a walkway, we dig out 10-12 inches of dirt, on a driveway more. it really depends on the material underneath, but a rule of thumb is to dig away all dirt until you hit a draining/loadbearing material, e.g. sand, gravel. dirt is really prone to keep moisture locked, and will cause frost expansion in itself because of this. Then you add your geotextile, a good quality one isnt much more expensive than a cheap one. the main purpose of the geotextile is to separate the materials. overlap about 20 inches in seams. then you add your base material, about 6 inches or so for a walkway. on a walkway i would use something like 0-3/4 inch. then you compact this, run over with a compactor at least 6 times, this is the foundation that keeps your pavers in place for the next decades. after that its time to add your open aggregate. very fine crushed stone is great. something in the size of 0.08 to 0.2 inches blend in about 2-3 inches thickness. this is used on every paving project in sweden, as it has draining features that lead water away and mitigate frost expansion beneath the pavers. It also deter ants, since they cant dig in this material. it is also lighter and easier to work with. as it contains no zero fraction material, it will not set in the same way as another base would do. add this at about 1/4 inch higher than your expected end result. screen the surface and put your pavers down, you are almost done! now its time for an important step, compacting on the pavers. this step will set the pavers and the open aggregate down about that 1/4 inch you added to the intended height of your pavers. This method is widely used and field tested for many, many years in Sweden, and will apply to any cold climate area all around the globe. Best of luck with your paving projects! /Christian
In my experience, the #1 best thing you can do to prevent frost heave in pavers is address it as a water management issue first, "depth of stone" second. The ones who don't pop up during freeze thaw are the ones that exclude water from the base and move it off quickly. Most durable base prep: Free draining/opengraded base over good subgrade, as separated where defensible is what I observe hold up best. Dig out to remove the organic/soft stuff, and regrade so water doesn't pool in the structure. As important as the base is, good falls also matter. Separated fabric (geotextile) when subgrade is silty or clayey, to prevent fines pumping up into the base and interfering with drainage. I hate "blanket geotextile everywhere" where it holds water inside some soil, but as a separator for weak or fine subgrades it's a substantial durability upgrade. With the right compaction, open graded aggregate base material will outperform dense graded bases in frost areas because it retains its drainage and is less likely to trap water to freeze and expand. In only the very cold, wettest places; The best upgrade would be to introduce a means of drainage along its length. This could be edge drain, daylight outlet or connection to an effective soakaway system, so that water that will fill the voids at least has somewhere else to go. One installation trick I swear by: Stiff edge restraint, adequately anchored and placed prior to final compaction. For most of the winters I have seen, joint spread that would occur after the winter began at the edges where a field could creep. Tight laying patterns and proper compaction, combined with a strong edge restraint, keep the entire mat locked. If you need a second "can't skip it" detail: mechanically compact the pavers in stages and replenish jointing sand after pounding. The expansion and contraction caused by freeze thaw forces will open up any joints that were underfilled to begin with.